-40C Nitrogen Gas Generator 50Hz 220V N2 Generation Package

PLC Controlled Plug and Play Nitrogen N2 Generator for Metal Heat Treatment /Laser Cutting -40C Dew Point

Product Description:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is a versatile industrial nitrogen generator designed to meet the specific needs of metal heat treatment and laser cutting applications. With a pressure range of 0.6-0.8 MPa, this generator ensures reliable and consistent nitrogen supply for your operations.

Designed for ease of use, this generator operates in automatic mode, allowing for seamless integration into your existing processes. The automatic operation mode ensures efficient nitrogen production without the need for constant monitoring, saving time and effort.

One of the key features of this nitrogen generator is its air cooling method, which helps maintain optimal operating temperatures for enhanced performance and longevity. The air cooling system ensures reliable operation even in demanding industrial environments, making it ideal for a wide range of applications.

With a power supply of 220V/50Hz or customized options available, this nitrogen generator can be easily adapted to suit your specific power requirements. Whether you need a standard power supply or a customized solution, this generator offers the flexibility to meet your unique needs.

The Laser cladding Nitrogen Generator is a cost-effective alternative to traditional bottled gas supplies, offering a more efficient and convenient solution for nitrogen generation. By producing nitrogen on-site, you can eliminate the need for frequent gas cylinder changes and reduce the risk of supply shortages, ensuring uninterrupted operation of your heat treatment and laser cutting processes.

Industrial Nitrogen Generator is specifically designed to meet the stringent requirements of industrial applications, providing a reliable source of high-purity nitrogen for metal heat treatment and laser cutting operations. With its advanced technology and robust construction, this generator delivers consistent performance and durability for long-term use.

Whether you are involved in laser welding, laser cutting, or other industrial processes that require nitrogen gas, this generator offers a versatile and efficient solution to meet your needs. By replacing bottled gas with on-site nitrogen generation, you can improve productivity, reduce costs, and enhance the overall efficiency of your operations.

Features:

• Product Name: Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting
• Application: Metal Heat Treatment / Laser Cutting
• Purity: 99.99% - 99.999%
• Dew Point: -40℃
• Start-Up Time: ≤13 Minutes For First Time Use
• Warranty: 1 Year

Technical Parameters:

Applications:

Product Application Occasions and Scenarios for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting:

The Bonens Tech BT-01/02 Nitrogen N2 Generator is a versatile and reliable solution designed for various applications in metal heat treatment and laser cutting processes. With its efficient technology and innovative design, this generator is ideal for a wide range of scenarios:

1. Metal Heat Treatment: The BT-01/02 N2 Generator is perfect for metal heat treatment processes, providing a consistent and clean nitrogen supply for annealing, tempering, and hardening applications.

2. Laser Cutting: This nitrogen generator is well-suited for plasma and laser cutting operations. By supplying high-purity nitrogen, it enhances the quality of cuts, reduces oxidation, and improves overall cutting efficiency.

3. Laser Welding/Cutting: The BT-01/02 generator is an excellent choice for laser welding and cutting applications. It ensures a stable nitrogen flow for precise and smooth welding/cutting results.

4. Replaces Bottled Gas: Say goodbye to the hassle of dealing with bottled gas. With the Bonens Tech N2 Generator, you can enjoy a continuous nitrogen supply without the need for frequent cylinder replacements.

With its CE certification and reliable performance, this nitrogen generator from Bonens Tech is a cost-effective and efficient solution for various industrial applications. The product comes with a one-year warranty, ensuring peace of mind and long-term reliability.

Product Specifications:

• Brand Name: Bonens Tech
• Model Number: BT-01/02
• Place of Origin: China
• Certification: CE
• Minimum Order Quantity: 1 Unit
• Price: $980-$2700
• Packaging Details: Wooden Case With Pearl Wool
• Delivery Time: 5-8 Work Days
• Payment Terms: T/T, Western Union
• Supply Ability: 300 Units Per Month
• Start-Up Time: ≤13 Minutes For First Time Use
• Pressure: 0.6-0.8 MPa
• Control System: PLC Control
• Warranty: 1 Year

Support and Services:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting product comes with comprehensive Product Technical Support and Services to ensure optimal performance and customer satisfaction. Our technical support team is dedicated to assisting customers with any questions or issues related to the product, including installation, operation, and troubleshooting. In addition, we offer maintenance services to help keep the generator running smoothly and efficiently over time. Our goal is to provide reliable support and services to enhance the overall user experience and maximize the benefits of using the N2 generator for metal heat treatment and laser cutting applications.

Packing and Shipping

Product Packaging and Shipping:

The Stable Output Pressure with Continuous Nitrogen Supply Machine is carefully packaged to ensure safe delivery. Each unit is securely wrapped in protective materials to prevent any damage during transit. The packaging is designed to withstand the rigors of shipping to guarantee that the machine arrives in perfect condition.

For shipping, we partner with reliable couriers to deliver the machine to your location swiftly and efficiently. Your order will be tracked to provide real-time updates on its status and estimated delivery time. Rest assured that your Stable Output Pressure with Continuous Nitrogen Supply Machine will be delivered to you in a timely manner.

 FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.