PLC Control Nitrogen Generation Unit 1Nm3/H - 20 Nm3/H Nitrogen Membrane Unit

99.99%-99.999% Purity Plasma/Laser Cutting for 220V/50Hz Or Customized Power Supply

Product Description:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is a cutting-edge solution designed to meet the specific requirements of industries relying on laser cladding, plasma/laser cutting, and other metal heat treatment processes. This high-quality nitrogen generator offers advanced features and top-notch performance to enhance your operational efficiency and productivity.

One of the key attributes of this nitrogen generator is its efficient cooling method. Utilizing air cooling technology, this system ensures optimal performance and reliability during prolonged operation, making it suitable for continuous usage in demanding industrial environments.

With a start-up time of ≤13 minutes for the first-time use, this nitrogen generator provides quick and convenient access to high-purity nitrogen gas, allowing you to streamline your production processes and minimize downtime. Whether you are starting a new project or need to replace an existing nitrogen supply system, the fast start-up time of this generator ensures a smooth transition and minimal disruption to your operations.

Operating on a power supply of 220V/50Hz or customizable to suit your specific requirements, this nitrogen generator offers flexibility and compatibility with different power configurations, making it easy to integrate into your existing setup without the need for extensive modifications.

Equipped with a state-of-the-art PLC control system, this nitrogen generator provides precise and reliable control over the nitrogen generation process. The advanced control system allows for seamless operation and customization of settings to meet the unique demands of your application, ensuring consistent and high-quality nitrogen gas output.

Featuring an automatic operation mode, this nitrogen generator offers ease of use and convenience for operators. The automatic mode streamlines the nitrogen generation process, eliminating the need for manual intervention and reducing the risk of human error, thereby enhancing operational efficiency and safety.

Whether you are involved in laser cladding, plasma cutting, laser cutting, or other metal heat treatment applications, the Plug and Play Nitrogen N2 Generator is a versatile and reliable solution to meet your nitrogen gas supply needs. With its cutting-edge features, efficient performance, and user-friendly design, this nitrogen generator is a valuable asset for enhancing the quality and productivity of your industrial processes.

Features:

• Product Name: Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting
• Warranty: 1 Year
• Power Supply: 220V/50Hz Or Customized
• Dew Point: -40℃
• Flow Rate: 18-33 Nm3/h
• Pressure: 0.6-0.8 MPa

Technical Parameters:

Applications:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting, offered by Bonens Tech under the model numbers BT-01/02, is a versatile industrial nitrogen generator suitable for a wide range of applications. With a place of origin in China and CE certification, this high-quality product is designed to meet the needs of various industries requiring a reliable nitrogen supply.

The Product Application Occasions and Scenarios for the Bonens Tech Nitrogen Generator are diverse and include but are not limited to the following:

- Metal Heat Treatment: The industrial nitrogen generator is ideal for use in metal heat treatment processes, providing a steady flow of high-purity nitrogen (99.99%-99.999%) with a dew point of -40℃. Whether for annealing, hardening, or tempering, the nitrogen generator ensures precise control over the atmosphere to achieve desired metallurgical properties.

- Laser Cutting: In laser cutting applications, the high-pressure nitrogen generator offers a consistent and clean nitrogen supply to assist in achieving high-quality cuts with minimal oxidation. The automatic operation mode and flow rate of 18-33 Nm3/h make it suitable for continuous use in demanding laser cutting environments.

The Bonens Tech Nitrogen Generator comes with a minimum order quantity of 1 unit and a price range of $980-$1700, making it accessible for both small-scale and large-scale operations. It is packaged securely in a wooden case with pearl wool for safe transportation and has a quick delivery time of 5-8 work days. Payment terms accepted include T/T and Western Union, ensuring convenience for customers worldwide.

With a supply ability of 300 units per month, the industrial nitrogen generator caters to the demands of various industries requiring a reliable nitrogen source. Whether for metal heat treatment, laser cutting, or other industrial applications, the Bonens Tech Nitrogen Generator stands out as a cost-effective and efficient solution.

Customization:

Product Customization Services for the Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting:

Brand Name: Bonens Tech

Model Number: BT-01/02

Place of Origin: China

Certification: CE

Minimum Order Quantity: 1 Unit

Price: $980-$1700

Packaging Details: Wooden Case With Pearl Wool

Delivery Time: 5-8 Work Days

Payment Terms: T/T, Western Union

Supply Ability: 300 Units Per Month

Control System: PLC Control

Pressure: 0.6-0.8 MPa

Power Supply: 220V/50Hz Or Customized

Warranty: 1 Year

Dew Point: -40℃

Keywords: High Pressure Nitrogen Generator, Industrial Nitrogen Generator, High Purity Nitrogen Generator

Support and Services:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment/Laser Cutting is designed to provide reliable and efficient technical support and services to optimize the performance of the product. Our team of experts is available to assist with any product-related inquiries, troubleshooting, maintenance, and repairs.

Our technical support services include:

• Installation guidance and support
• On-site training for operating the generator
• Remote diagnostic assistance
• Regular maintenance schedules and recommendations
• 24/7 customer support for any urgent issues

Our goal is to ensure that your Nitrogen N2 Generator operates at its peak performance to meet your metal heat treatment or laser cutting needs effectively. Please feel free to reach out to our technical support team for any assistance you may require.

Packing and Shipping:

Product Packaging:

The Plug and Play Nitrogen N2 Generator for Metal Heat Treatment / Laser Cutting is carefully packaged to ensure safe delivery to your location. Each generator is securely wrapped in protective materials to prevent any damage during transit.

Shipping:

Our shipping process is efficient and reliable. Once your order is confirmed, the generator will be promptly dispatched and tracked to reach you in a timely manner. We work with trusted carriers to ensure a smooth delivery experience for our customers.

FAQ:

Q1:What is a nitrogen generator, and how does it work?

A nitrogen generator is a device that produces nitrogen gas (N₂) from compressed air. It uses separation methods, such as Pressure Swing Adsorption (PSA) and Membrane Technology, to remove oxygen and other gases, leaving purified nitrogen gas.

Q2:What are the advantages of having a nitrogen generator over purchasing bottled nitrogen?

1)    Cost savings: Long-term savings are achieved by eliminating the recurring costs of purchasing bottled nitrogen.

2)    Convenience: Continuous on-site nitrogen generation eliminates the need for deliveries and reduces the risk of running out of nitrogen.

3)    Customisation: On-demand nitrogen generation allows you to tailor the flow and purity to your needs.

Q3:What is the difference between PSA and membrane nitrogen generators?

1.    PSA (Pressure Swing Adsorption): Uses carbon molecular sieves to separate nitrogen from other gases in compressed air under varying pressure.

2.    Membrane Technology: This technology uses selective permeable membranes to separate nitrogen from oxygen based on the size of the molecules.

Q4: How can I determine if I need a PSA or a membrane nitrogen generator?

 A PSA usually operates more efficiently at higher purity levels, whereas membrane systems are simpler and more cost-effective at lower purities. Our team will collaborate with you to identify which technology best fits your application needs.

Q5:What type of nitrogen generator is the BONENS TECH MINI?

The BONENS TECH MINI uses PSA or Pressure Swing Adsorption technology to separate nitrogen from other gases in compressed air. 

Q6:What nitrogen purity levels can a BONENS TECH MINI nitrogen generator achieve?

BONENS TECH MINI nitrogen generators can produce nitrogen gas at purities between 95% to 99.999% purity. Achievable purity levels for nitrogen generators are relative to Oxygen content.

Q7:How do I know the purity of nitrogen I need?

The necessary purity will vary based on your application. Different industries and uses (e.g., food packaging, pharmaceuticals, electronics, or industrial processes) will require various nitrogen purities. Our team will collaborate with you to understand your requirements.

Q8:What flow rate do I need?

The flow rate (measured in normal meter cube per hour, Nm³/h) will depend on the application. Understanding your nitrogen consumption is key to selecting the right system.

Q9: How much does a BONENS TECH MINI nitrogen generator cost?

The cost of a BONENS TECH MINI nitrogen generator varies depending on its size, purity, and flow rate, as well as the inlet compressed air pre-treatment filtration and drying equipment.

Q10:What maintenance is required for a BONENS TECH MINI nitrogen generator?

Maintenance will involve regular filter changes, periodic system pressure checks, and monitoring the air compressor's performance. n BONENS TECH MINI nitrogen generators have built-in diagnotics to assist with preventive maintenance. Regular servicing by the manufacturer or a qualified technician is crucial. Consult the BONENS TECH MINI service manual or contact our  technical support team for more information.

Q11: What total energy consumption can I expect from a BONENS TECH MINI nitrogen generator?

The total energy usage varies based on the nitrogen generator size and flow rate. Most of the energy consumption is centered around

the required inlet compressed air. For energy consumption for a specific model, view the technical data sheets found by model number in the specification table above.

Q12: What are the space and installation requirements for a BONENS TECH MINI nitrogen generator?

The size and space required will depend on the nitrogen generator's capacity and model. The BONENS TECH MINI nitrogen generators' modular design makes them compact and easy to fit through a standard doorway. They are typically installed in industrial settings, where they can connect easily to compressed air sources and distribution systems. It’s important to ensure proper ventilation and adequate space for the unit. Always consult a certified . distributor or a . team member for assistance.

Q13: Are nitrogen generators suitable for my specific application?

Various industries, such as food packaging, pharmaceuticals, and electronics, have specific requirements for nitrogen purity and flow rate. It's important to ensure that the nitrogen generator you choose meets your application's demands. Our expert team is here to guide you through the selection process, helping you choose the right model specifications for your unique needs. Contact us today to discuss your requirements.

Q14: What type of warranty is offered for the BONENS TECH MINI nitrogen generator range?

Period: 15 months from date of shipment from the factory or 12 months from date of installation/start up, whichever occurs first • Coverage: 100% parts and labor per defined service time allowances • Requirements: Pre Filter & non-corrosive upstream piping required and completed start-up checklist required

Q15: What are the safety considerations when operating a BONENS TECH MINI nitrogen generator?

While nitrogen is non-toxic, it is an asphyxiant in high concentrations. Proper ventilation is critical to prevent nitrogen buildup in enclosed spaces. Regularly monitoring nitrogen levels and following all safety guidelines is essential to avoid risks. Refer to the BONENS TECH MINI nitrogen generator user guide for detailed guidelines.

Q16: Can the BONENS TECH MINI nitrogen generator be integrated with other equipment?

Yes, nitrogen generators can often be integrated with various types of machinery and production lines. Ensure your chosen system is

compatible with your existing equipment, especially in automated or controlled environments.

Q17: What is the return on investment (ROI) for a BONENS TECH MINI nitrogen generator?

The ROI will depend on your current nitrogen consumption and the cost of purchasing bottled nitrogen. Typically, a BONENS TECH MINI nitrogen generator can pay for itself in less than 9-12 months due to the savings on ongoing gas purchases, delivery fees, and surcharges.

Q18: Are there any environmental benefits to using a BONENS TECH MINI nitrogen generator?

Yes, our nitrogen generators can help reduce the carbon footprint by eliminating the need for frequent delivery trucks, packaging, and other logistics associated with bottled nitrogen. Additionally, they offer a more energy-efficient option than some other methods of nitrogen production.

Q19: How about the shipping fees?

The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if you know the details of amounts, weight and way. Please concact us for further information.